Products / TestRig Connect

Mould validation

TestRig Connect: Professional mould validation & pre-production verification

In high-precision medical device moulding, the cost of a failed start-up is measured in lost production hours and compromised compliance.

TestRig Connect is a professional mobile mould validation system engineered to ensure your injection moulds are production-ready before they ever leave the toolroom.

By measuring flow and pressure under realistic conditions, TestRig Connect establishes the critical baseline performance levels required for operational excellence and long-term process stability.

Product datasheet
PDF — 2.4 MB
Simulate production setup
Document and benchmark new and maintained moulds
Establish "Golden Baseline" of mould
Pressure validation
Supports IQ/OQ process
"Plug-and-Produce" process

The mould maker’s guarantee: Data-driven quality

For the mould maker, the TestRig Connect is the final gate of quality control. It provides documented proof that a tool meets the customer’s thermal specifications before delivery.

  • Identify faults early: Detect blockages, leaks, or flow inconsistencies in the toolroom – not during a high-stakes trial on the production floor.

  • ∆ pressure validation: Accurately measure pressure drops across the mould.

  • Professional handover: Deliver every mould with a “Digital Birth Certificate” as well as a mould health check that proves its performance meets the design intent.

  • Uniform mould: Confidence in producing identical moulds with the same quality and specifications over and over again.

Seamless IQ/OQ (Installation Qualification and Operational Qualification)

For an MDM or CMO, the TestRig Connect is a strategic tool for shortening validation cycles and ensuring MDR and FDA compliance.

  • Establish the “Golden Baseline”: Capture the exact thermal fingerprint of a new or maintained mould to track performance shifts over its entire lifecycle.

  • Ensure that every tool released to production is fully optimized for continuous process control.
Insights testimonial

“The Test Rig allows the user to get vital information that they will benefit from all through the life cycle of a mould. By validating a new mould before it is put into production, the factory gets benchmarking measurements they will need for all future performance analyses — replacing an unreliable estimate with exact data.”

Product Manager

Murali Rajendran, MouldFlo

Industry 4.0 integration for regulated manufacturing

Built on the MouldFlo Connect foundation, TestRig Connect bridges the gap between physical tool testing and digital traceability.

  • MouldLive integration: Fully supports (cloud or local) for data storage and access.

  • Vendor-neutral standardization: Ensure that every mould, regardless of which mould maker produced it, meets the same high internal standards for thermal integrity.

  • Use baseline data from the TestRig Connect to ensure that a mould moved from a site in Europe to one in Asia performs identically.
// FAQ

Technical Q&A

If you do not find the answer to your question, please reach out to our team

A Digital Birth Certificate is a comprehensive data log created by the TestRig Connect during the initial validation of a mould. It records the baseline flow and pressure drops for every circuit, allowing application engineers to compare future performance against this “Golden” state to detect wear or blockages.

Absolutely. By using TestRig Connect, mould makers can provide their clients with attested reports proving that each circuit has been tested and validated. This reduces the risk of mould returns and ensures a “Plug-and-Produce” experience for the end-user.

Many manufacturers make the risky assumption that a mould will perform perfectly right after routine cleaning or repair, placing it directly back into the injection moulding machine without validation. By integrating the MouldFlo TestRig into your internal maintenance flow, you gain complete operational certainty before the mould ever hits the production floor.

Get in touch with MouldFlo

We’ll help you find the right solution for your moulding process.

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Fill in the form below and we will get back to you shortly.

Reply within 2 business days · Used in 30+ countries · No commitment